Practice 01 · Process & Plant Safety

PPS Outsourcing Advisory.

Outsource execution. Retain accountability.

Governance-led advisory for chemical, pharmaceutical, and energy operators externalizing safety-critical work.

The problem

Bought, not built — and quietly un-governed.

Across the process industries, safety expertise is increasingly bought rather than built. Assets grow more complex, qualified safety engineers grow scarcer, and the gap is filled with external consultants — HAZOP facilitators, SIL verification specialists, safety-case authors.

Treated as procurement, this looks efficient. Treated as governance, it exposes a problem most boards never see until something fails: outsourcing the execution of a safety task does not transfer accountability for its outcome. Under Seveso III, OSHA PSM, and comparable regimes, the operator remains the sole duty holder — regardless of who did the work.

The risk does not disappear when it is outsourced. It relocates.

It moves into the space between what a vendor executes and what an operator still owns. We call this the Grey Zone, and it is where most outsourced-safety failures originate — not in the technical work itself, but in the unexamined assumption that buying a report buys protection.

For the executive carrying the duty of care, three pressures converge: rising regulatory exposure, a shrinking internal bench unable to challenge external work, and a procurement model that rewards deliverables over outcomes. Left unmanaged, the organization slowly becomes a “blind customer” — dependent on vendors it can no longer intelligently question.

Our approach

Execution is delegable. Accountability is not.

We do not staff your safety function. We govern how you externalize it — so capability flows in without accountability flowing out. Everything we do operationalizes that single distinction through four moves.
01

Map the Grey Zone before the contract is signed.

We classify each candidate activity against a three-layer model — Execution (fully outsourceable), Verification (shared), and Accountability (non-delegable) — so the boundary between the vendor's “doing” and your “owning” is explicit before work begins, not litigated after an incident.

02

Design the governance and accountability model.

We build the decision-rights structure — who provides input data, who challenges assumptions, who formally accepts residual risk — and translate it into contract language that positions vendor outputs as advisory inputs, never as final decisions.

03

Structure provider selection and oversight.

We bring discipline to how providers are evaluated, contracted, and assured over time — shifting the relationship from vendor management to technical governance.

04

Preserve internal design authority.

We help you retain the minimum internal expertise required to challenge external work intelligently — because an organization that cannot explain the logic behind a vendor's recommendation has already lost control of it.

What it delivers

Five outcomes a duty holder can defend.

The output is not a staffing plan — it is a governance posture. Concretely, engagements produce five durable results.
01

Specialized capability without fixed headcount

Access to scarce safety expertise without carrying it permanently on the balance sheet.

02

Defensible regulatory posture

A documented governance chain that demonstrates the duty holder exercised real oversight — not procurement theater.

03

Reduced — not relocated — risk

The Grey Zone made visible, mapped, and governed rather than left to emerge after an event.

04

A retained ability to challenge

Enough internal authority that you remain an intelligent customer, not a blind one.

05

Board-level clarity

A structure CEOs, operations leaders, procurement, and legal can each see their role in.

Why DJC

Where strategy meets the duty to operate.

Most advisors on outsourced safety frame the problem as procurement; we frame it as governance — because under Seveso III, OSHA PSM, and comparable regimes, accountability cannot be delegated alongside the work.

That framing comes from having operated, not only advised.

DJC is led by a principal with more than twenty years in senior process-safety and externalization roles inside global chemical and pharmaceutical operators, and is independently certified under the German statutory regime that governs major-incident accountability.

The result is an advisory firm small enough to engage with judgment, and credentialed enough to challenge external work on its merits.

Led by Dr. Mohammed Jimoh — see leadership
Proof

Representative engagements.

The work spans strategy design, statutory regulatory governance, and the technical safety analysis beneath it.
Strategy & Rollout
Global chemical & pharmaceutical group
Design and global rollout of a multi-year strategy to externalize Process & Plant Safety services across Modeling & Technical Safety, with the accompanying governance framework for external partner engagement.
Regulatory Governance
Pharmaceutical operator, German site
Process & Plant Safety governance under BImSchG: PHA and HAZOP programs, statutory safety reports, and the regulatory interface on permitting and new requirements.
Technical Foundation
Process safety research & pilot operations
Modeling, simulation, and safety analysis of distillation processes under disturbed operation — the technical foundation behind the governance work.
Engagements reflect career experience in prior senior operator roles. Full credentials and qualifications on the leadership page →
Our thinking on this

The framework, in full.

The model behind this practice — the three-layer accountability framework, the responsibility trap, and a governance playbook for leaders carrying the license to operate.
03
Process & Plant Safety

The Grey Zone of Vendor Responsibility in Process & Plant Safety

The three-layer accountability model, the responsibility trap, and a governance playbook for leaders carrying the license to operate.

Read the article →
Contact

Weighing a safety-critical outsourcing decision?

A direct conversation is the fastest way to know whether your current vendor setup reduces risk or merely relocates it. We can begin with a governance assessment against the three-layer model.